How To Make Battery Powered universal USB Charger

This project details a small & simple, but very powerful USB charger for your mp3 player, camera, cell phone, and just about any other gadget you can plug into a USB port to charge! (See below for compatibility tests)

The charger circuitry and 2 AA batteries fit into an Altoids gum tin, and will run your iPod for hours! 2.5x more than you'd get from a 9V USB charger! (See Process for math/calculations) You can use rechargable batteries too.

universal usb battery charger



Parts list for v3.0

ImageNameDescriptionDistributor
Qty
IC1
5V boost converter
LT1302CN8-5
Newark
Linear
1
IC1'
8-pin socketGeneric
1
C4, C3
Power supply capacitor
220uF/6.3V+
Generic
2
104 .1uf cerm
C1, C2
Bypass capacitor (0.1uF)Ceramic Capacitor
2
R5
1/8W 5% 3.3K resistor
Orange Orange Red Gold
This part was added in version 3.0. If you don't have one you may have a version 2.0 kit!
Generic1
R2, R41/8W 1% 75K resistor
Violet Green Black Red Brown
This part was added in version 3.0. If you don't have one you may have a version 2.0 kit!
2
R1, R31/8W 1% 49.9K resistor
Yellow White White Red Brown
This part was added in version 3.0. If you don't have one you may have a version 2.0 kit!
2
1N4001
D1
1N5818 (or 1N5817, etc) Schottky Diode1N5818
1
L1
10uH power inductor, at least 1A current capabilityRLB9012-10
1
X1
USB type A female jackGeneric
1
2 x AA battery holderKeystone 2463
1
PCB
Circuit boardAdafruit Industries
1



Circuit Diagram:



Specifications:

  • 5V output @ 500mA output
  • Recharges just about any gadget with a USB cable
  • Uses any AA batteries!
  • Upgrade to C or D cells for a mega battery pack
  • iPhone (all types): 3/4 full recharge
  • iPod video (tested, using alkaline batteries): 3hrs more video (1 full recharge)
  • iPod mini (tested w/rechargables): 26 hours more (1.5 full recharges)
  • iPod nano: 4 full recharges!
  • iPod shuffle : 60 hours more , 5 full recharges!

  • High efficiency power conversion is up to 83% efficiency, 2.5x more power than a 9V battery.
  • Plug in anything that charges via USB.

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